motorjoin's Blog


The comparison of ac servo and dc servo motor

Brushlessservo motor is kind of DCservo motor. Brushless servo motor has small size, light weight, large output, fast response, high speed, small inertia, rotational smoothness, stable torque and other advantages. It is easy to realize implement intelligent, the electronic commutation is flexible, it can realize square wave or sine wave commutation. The motor is maintenance-free and the efficiency is high, the operating temperature is low and electromagnetic radiation is very small, it can be used for a variety of environments.
Overall, AC servo motor is better than dc servo motor, because of its sine wave control and small torque ripple. Brushless DC servo is  trapezoidal wave. But the DC servo is relatively simple and cheap.

The achievement Nanjing Huaxing Electric Manufacturing Co., Ltd. acpuired

Nanjing Huaxing Electric Manufacturing Co., Ltd. not only abrushless motor manufacturer, but also a distributor ofhomemade brushless motor, international brand-well motor, brand-name brushless motor driver ﹑all kinds of automatic control systems of CNC machine tools ﹑﹑﹑gear machine tool accessories and electrical integration products.
In order to meet the evolving situation, the company set up their own production base in Jiangning; at the same time, they set up Nanjing Seaman Automation Equipment Co., Ltd. in the national university science park - Nanjing University of Science and Technology Park. 
Company owned a team who engaged in the NC product for many years, they can provide you all kinds of technical support and technical services. The company has passed ISO9001 international quality system certification.

Relevant knowledge of brushless DC micro-motor

The full name of brushless DC motor is Brushless DC executionservo motor; it is a kind of synchronous motor, which means that the rotor speed was affected  by the speed of rotating magnetic stator and rotor poles (P) effect: n = 60 * f / P . in the case of fixed number of poles, the change in the frequency of the stator rotating magnetic field can change the rotor speed. Brushless DC motor that is synchronized with electronic motor control (drives, including the Ministry of Power and Control Division), control the frequency of the stator rotating magnetic field and the rotor speed feedback to the control center repeated correction, to achieve close to the DC motor characteristic way. It means that when the load range changes, DC brushless motor still maintain a certain control rotor speed in rated load. DCBrushless micro motor is one of them.

Nanjing Huaxing Electric motor Manufacturing Co., Ltd.

Nanjing Huaxing Electric Manufacturing Co., Ltd. is professional manufacturer ofstepper motorservo motorand other motion control products. The company independently developed BYG series and FHB series hybrid stepper motors, Combing with advanced technology and design, using quality materials and sophisticated manufacturing process, carrying out strict quality management, their products are in the domestic leading level, which are comparable with similar foreign products. Currently, The company has 35 to 130 # frame the two-phase, three phase, four-phase, five-phase stepper motor that more than of hundreds of specifications, and all of these products are equipped with corresponding supporting all kinds of stepper motor drivers, controllers and other, they can meet various applications fields, these products has been widely used in lathes, milling machines, grinding machines, machining centers, plane, cutting machine, engraving machine, light industry, packaging, textile, medical, environmental protection machinery, robot , computer embroidery machines, computerized flat knitting machine, lighting equipment, advertising equipment, automatic control fields.
ST series SD series AC servo motors and servo drives the company launched recently is the upstart among motion control products, they with faster speed and higher accuracy.
 

Introduction and advantages of brushless DC motors

Brushless DC motoris the new mechanical and electrical integration motor combined of electronic technology and traditional motor technology. Currently, it is a kind of the most promising motor, in comparison with the conventional DC, it completely abolished the commutator and brush but with the same linear mechanical properties likebrush DC motor, brushless dc motor has the advantages of wide speed range, starting torque, high efficiency, easy to achieve automatic control and more.
BrushlessDC motor has the following characteristics:
(1) High reliability, long life, work duration depends on bearings and lubrication. (2) Do not need regular maintenance. (3) No electrical contact with sparks, security, explosion-proof is good, wireless interference is low. (4) Mechanical noise is low. (5) Can work in high-speed or super high speed. (6) rotor using advanced high-energy Nd iron boron material, non-power winding, almost no loss and fever, while the stator windings fixed on the cabinet and the chassis of its loss of heat radiated from the Book of Changes. (7) Combined with electronic circuits, the use of low-power logic control signals to control the motor can easily start and stop, reversing and speed regulation, applicable to digital control, easy and microprocessors, micro-computer interface

Brushless Direct Current Motor

Brushless DC Motor(Brushless Direct Current Motor, BLDC)using square-wave controlled permanent magnet synchronous motor,using Hall sensor to replace the carbon brush commutator,using NdFeB permanent magnet material as the rotor; the performance of the prdcuts surpass all the advantages of the traditional DC motor, at the same time solve the shortcomings of slip ring brushes, digital control, it is the ideal speed motor.
The motor products with high efficiency, high torque, high precision characteristics; it also has small size, light weight, the shape can be made into various sizes, it is the most efficient variable speed motors today, compared with conventional brush motor, AC variable frequency motor have better performance; in EV traction motor car battery industry, they replace the traditional DC brush motor can reach higher efficiency, higher torque and other characteristics of activation.

Brief introduction to Brushless DC Motor

  Brushless DC motor’s scientific name is called "no commutator motor", which consists of a synchronous motor and a group of inverter bridge consisting. It has good speed control features as well likeDC motor, but because there is no commutator, so it can be made non-contact type, it has simple structure, convenient manufacture, do not need regular maintenance, etc., advantages. Brushless dc motor is ideal variable speed motor. There are two different ways of working in principle.

  1. Brushless DC motor:Convert the three-phase AC into DC power rectifier, and then converted adjustable frequency AC by the inverter, however, pay attention to where the inverter is the way to work in the DC chopper.

    1. Ac Brushless motor: it use AC - AC converter to supply the AC for synchronous machine.



 

Albert Motor Manufacturing Co., Ltd

. Albert Motor Manufacturing Co., Ltd. was established in 2005. , it is a professional enterprise handling in model aircraft brushless DC motor and fan’s development, production and marketing. There are more than 30 types of Brushless motors are available, each component is strict for green environmental protection requirements and particularly select high-performance electromagnetic materials. Their products are widely used in aviation models, electric toys, automotive electronics, rc cars, information communications equipment, appliances, power tools, precision instruments, and other electric products. They can also customize professional motor for customers’ products or provide the best electrical and power solutions according to customer requirements. The company always takes the science and technology at the first pace, optimize the site management measures to vigorously develop new products and promote the quality brand. Superior quality brush motor and brushless motor products have won the majority of new and old customers’ support and established good beer among the client, in order to meet the growing market demand, Albert continued to expand production and operation of the motor areas.

The Classification of electrical motor products


 According to the different power supply, the motor can be divided intoDC motor and AC motor. Of whichAC motor is also divided into single-phase AC motors andthree phase brushless motor.
According to the structure and working principle of the structure and working principle, motors can be divided into direct current motor, asynchronous motor andinduction motor, and Synchronous motor can be divided into permanent magnet synchronous motor, reluctance synchronous motors and hysteresis motor. Induction motor is divided into three phase asynchronous motor, single-phase asynchronous motors and shaded pole motor asynchronous motor and so on. AC commutator motors are divided into single-phase series motors, AC and DC motors and repulsion motors.
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Researching and developing new dc brushless


Currently, brushless DC motor is a new type of motor which develop rapidly in the tiny power areas. Because various of areas requires own unique brushless DC motor, so many types brushless DC motor were developed out in the market. Generally, there is the computer outside memory, VCD, DVD, CD spindle drive motor with a flat coreless structure and so on. The brushless DC motors mentioned above are into one with the circuits, they are very easy to use, and the production is also very large. In order to meet high-volume, low-cost market needs, brushless DC motor production must be form into scale economies. Therefore, brushless DC motor is a high input, high output of the industry. At the same time, we should take the constantly evolving market into account, such as home air conditioning motor is turned from 3A to 3D, it need a lot of small and medium-power DC motor, so Our country should speed up the pace of researching and developing small and medium-power power dc brushless motors.

Researching and developing energy electrical vehicle


In recent years, Chinese electrical vehicle population has grown rapidly, the total number of electrical vehicle has more than 200 million this year, the main consumption is petrol and diesel, and gasoline uses for the production of ultra which dependence on foreign oil has exceeded 55%, china is the world's second largest oil importing countries, Chinese oil security situation is more and more serious, Motor vehicle exhaust emissions has become one of the factors. The higher prices of International crude oil to make motor vehicle fuel prices climbing, our economic’ development and daily life more and more serious dependence on oil, so change the dependence on oil has become the most important task for china.
Economical, environmentally friendly electric cars will be the breakthrough to change our energy situation over-dependence on imported oil. The key technology of electric vehicle is battery, motor and electronic control device, and motor technology is most important of them. At present, there are a lot of domestic electric vehicle brands in china, and these electric vehicles mainly adoptdomesticbrushless motor, brushlessmotor and dc motor. It has changed the long-standing situation of dependence on imported motor.

Notes on use of brushless dc motor


DC brushless motors are used in situations requiring wide range multi-speed. But it has commutator, complex structure, expensive price, difficult maintenance, so they are not suitable for harsh environments. After 70 years of the 20th century, with the development of power electronics technology, the speed control technology matures ofAC motor and the increasingly lower equipment prices, dc brushless motor has begun to be applied. The required standard of work the motor (continuous, short run systems, intermittent cycle operation system) to the next can take without causing overheating of the motor's maximum output mechanical power is called its rated power, we should pay attention the provisions of the nameplate when using them.
 
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Motor play an increasingly larger role in various industries


Motor is a rotary machine, it will converts electrical power into mechanical energy, motor mainly includes a stator winding or windings and a rotating armature or rotor to generate the magnetic field. There are current through the wire and the wire rotating by the on the effect of the magnetic field, some types of these machines can be used for motors, but also for generators. It is the machine transform electrical energy into mechanical energy. Motor can provide widely range power: from mill watts to kilowatts level. Motor is very easy to use and control, it can meet all kinds of operational requirements. Because of a series of advantages, so brushless motor, brush motor, linear motor ,stepper motor,servo motor and other types motors are widely used in industrial, agricultural production, transportation, defense, commercial, household appliances, medical electrical equipment and other areas.
 

How Brushless DC motor originate?


Brushless DC motorconsists of the motor main body and drive; it is a typical Techtronic product. Brushless motor is point to brushless and commutator-free (or slip rings) motor, also known as non-commutator motor. As early as the birth of motor in the last century, the practical motor originate is brushless motor, also named AC squirrel cageinduction motor, motor has been widely used. In Mid-century, the transistor was born, and thus to the circuit instead of using transistors for DC brush and brushless motor commutator came into being. The new electronically commutated brushless motor was called as direct current motor, which overcome the defects of the first generation of brushless motors.
Practical new brushless motor are closely linked with the development of electronic technology, microelectronics, digital technology, automatic control technology and materials science. It is not only limited to the DC area, but also involved in electric, power generation, energy conversion and signal sensing and other fields.

Basic structure of dc motor


DC Motor adopts octagonal full-laminated structure, it not only highly utilize the space, but also can withstand the pulsating current and fast load current changes when use the static power converter. Generally, DC motors without series excitation windings; they are suitable for the automatic control technology that needs to turn by positive and negative electric motor, They Can also be made to winding according to user needs. The motor with Center height from 100 ~ 280mm without compensation windings, But the center height 250mm, 280mm motors can be made with a compensation winding according to the specific circumstances and needs, Center height 500 ~ 710mm DIMENSIONS motor and technical are required in line with IEC international standards, motor mechanical dimensional tolerances meet the ISO international standards.
Among all motor, the most widely used category is AC induction motor (also known as theinduction motor) and dc brush motor,they are easy to operate.
 

Brushless drive technology: improved vehicle dioxide emissions


 In the brushless motor, the original use of mechanical brush conversion is replaced by electronically controlled switching system. Because in the absence of mechanical wear, brushless motor in addition to improving the life, but also reduces the noise. Due to the cancellation of the traditional brush, so the brushless system is shorter and lighter. In addition, the brushless motor has better electromagnetic compatibility; it allows the vehicle to avoid interference with the operation of digital systems.
  Brushless motor can be well applied to the cooling fan assembly. They can improve the efficiency of ten percent and about 400 grams lighter than conventional motor. When the vehicle is running at full capacity, Approximately 3 grams of carbon dioxide emissions can be reduced per kilometer. It is worth mentioning that, ac Brushless motor is better than DC brushless motor in improving vehicle dioxide emissions.

   1-16 of 16 Blogs   

Previous Posts
The comparison of ac servo and dc servo motor, posted May 12th, 2011
The achievement Nanjing Huaxing Electric Manufacturing Co., Ltd. acpuired, posted May 12th, 2011
Relevant knowledge of brushless DC micro-motor, posted May 12th, 2011
Nanjing Huaxing Electric motor Manufacturing Co., Ltd., posted May 12th, 2011
Introduction and advantages of brushless DC motors, posted May 12th, 2011
Brushless Direct Current Motor, posted May 12th, 2011
Brief introduction to Brushless DC Motor, posted May 12th, 2011
Albert Motor Manufacturing Co., Ltd, posted May 12th, 2011
The Classification of electrical motor products, posted May 11th, 2011
Researching and developing new dc brushless, posted May 11th, 2011
Researching and developing energy electrical vehicle, posted May 11th, 2011
Notes on use of brushless dc motor, posted May 11th, 2011
Motor play an increasingly larger role in various industries, posted May 11th, 2011
How Brushless DC motor originate?, posted May 11th, 2011
Basic structure of dc motor, posted May 11th, 2011
Brushless drive technology: improved vehicle dioxide emissions, posted May 11th, 2011

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